The usual drawknife shot. Here Jon wields the blade.
'Kerfing' is not a thing I do a lot of but I recommend it for removal
of the back of the blade where the wood is thick. Andy and Max demonstrate.
Max getting the trailing edge really fine and sharp at the correct
angle.
Andy and Mary drill the hub and magnet plates respectively.
Mary taps out the holes for the jacking screws.
Andy winds a coil.
Andy welds the tail itself, setting the hinge end at the correct angle.
Jon uses divider points to mark the corners of the magnets off the
printed page onto the jig.
Uwe puts the first layer of fibreglass into the mould.
The windings fit neatly into the mould. We use pieces of harboard
to shim them equally away from the island.
Putting lids on the moulds. The spanners (wrenches) hold the
thin board down hard onto the magnets.
Max knocks the stator mould unil the stator falls out.
The completed stator (needs some tidying up).
The complete machine (blades back disk only). Very neat castings.